Shade For The Solar Battery Room
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I bought the Coolaroo Shade Sail in 2010 to shade the new water tank, but never used it. The stone wall around the dark green polyethylene tank has done the job; our water is always cool and clear. (K-O-W)

As was said on the "Cooling Enclosure" page:
Our solar batteries have been dying, over and over, through the years. The primary reason has been the summer heat. This has only recently become clear to us. There were other reasons at times, more readily obvious, and sometimes there were not. For most of the time it was more elusive and confusing, mysterious, as to why some, or all, would weaken and die.

In the summer of 2016 we heard from our solar guy that it was way to hot in the solar room. Shortly thereafter, our computer guy indicated that the heat in there was hot enough to destroy the computer.

In March of 2017 I installed a 5,000 BTU Frigidaire air conditioner plugged into a timer that would turn it on after the sun hit the solar panels and off as the sun went behind the far range. I worried that it might eat too much of the power from the battery bank and everything would shut down. That never happened. In fact, I know now that I could and should have let it run another few hours.

In May of that year, while topping off the batteries, I discovered that one was completely dead, so I immediately bought a replacement in town at AutoZone (for $144). As a last minute thought, I placed our weather clock where the indoor camera could see it while we were 3000 miles away. Then I hopped the plane to return east for the summer.

If everything is working right, I can log in and take a look at that camera. Also the Blue Iris software will snap a picture periodically and put it into my OneDrive cloud folder. In the evening, 3000 miles away, I can stream those pictures and others using software that I wrote for the purpose.

It showed that the AC was indeed working. While it was 109 degrees outside it was only 107 inside. I can extrapolate that a year prior, that 109 outside temperature could have escalated to 119 inside that closed and locked room, or more. Only? 107 degrees is still too hot for the battery bank.

On our return in the fall, we bought 15 batteries from solar-biz.com for $1760 minus the $123 that Morongo Basin Recycling in town paid us for the old batteries.

At about the same time I began buying 'Grabber Outdoor' All-Weather insulated blankets online and the hardware to assemble a floor-to-ceiling heat shield partition to isolate all batteries, electronics and the air conditioner inside one well-insulated enclosure. That story is depicted on another page.

And at about the same time I began to assemble a big shade to keep the sun off of the south side of the solar shed. That turned out to be a battle with the wind. My first few attempts blew down. This is where I learned that turnbuckles do not remain as you left them. The incessant jerking around by the wind does unwind them. That is described below.

Of course when the AC shuts off at the end of the day, it can then become a heat trap.
At 9:45 PM on July 6, it was 105 degrees in there while it was only 96 outside.
On August 7 at 5:15, it was 107 degrees inside while it was 101 outside.

Fortunately, most evenings are not that bad.
However, I am going to add another two hours to the AC's timer. I think the battery bank can handle that in the summertime without shutting down.
We will see.




The solar batteries get too hot too often


Fitting a steel base rail for the canopy


Too weak





The square tubing is far stronger then the
two sided angle




The Coolaroo canopy is hanging from the
base rail ends




Oops


The original canopy turnbuckles unwind and
fall apart







Trying a bigger turnbuckle





Trying a shorter turnbuckle





The canopy is catching on the solar panel clip

Brilliant use of an extra window shade slat


Didn't hold


The Coolaroo canopy is torn but does not unravel

The canopy is hanging from tight eye bolts


The canopy is down


The rail is still too weak
















Talk






Preparing a double PVC pole to hold the
third corner

A sturdy pole and corner brackets should do it










Not so sturdy brackets





The safety cable should hold the canopy
if the eyebolt fails













This heavy duty corner plate is 3 times as thick

I think this will do the job


The top warped bracket is now breaking the gutter

These brackets work!


Extending the plastic gutter to hang over
the pond


Also, this end of the carport frame is not anchored to
anything. The ultra tight canopy could move it around.










It is anchored












It still gets too hot in there now and then



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Copyright © 2018, Van Blakeman