Combine The Voltage; Double The Amperage




The system


15A breakers, 50' MC-3 cable
and the MNPV3 combiner box

The combiner box with breakers and lightning arrestor wired to the Charge Controller

Grounded and wired to the Controller

Four MC-3 cables from to the PV modules

The MC-3 cable hookup

The four 24 volt PV modules on the roof are grouped into two 48 volt pairs as described in The solar panels article. The + and - cables from each pair descend from the roof and enter the combiner box. Two 50' MC-3 cables arrived with the combiner box. The connectors on each end come marked with a + (male) or a - (female). I cut these two 50' cables into four 25' cables, two for each 48 volt module pair.

Before bringing the cables down I marked the cut ends with a + or a - using white fingernail polish, a fast drying enamel. I also marked the cut ends with East or West in case I ever need to know that. If the connector on a cable was marked with a -, I marked the opposite cut end with a +. That way I would know which was which down inside the combiner box.

The + cable from each pair fits into the bottom of a dedicated 15 Amp breaker. The top of the breakers fit onto a common bus bar at the top of the box. The white neutral system wire runs from that bar out of the box to the PV + connection in the charge controller. The - cables from all pairs connect to the PV Negative bar on the left and the black 'hot' system wire runs from there to the PV - connection in the charge controller. The Ground bar on the right receives only ground wire from the system and the DC lightning arrestor.

The MC-3 connectors marked + and -

One additional note: where I attached the lightning arrestor on the right side near the bottom, it blocked the edge of the cover so that it could not fully close. I resolved this by loosening the arrestor, wrapping some spare wire around the threaded shaft a couple of times until it was thicker then the edge of the cover and then tightened it back up. The point is that had I thought of this ahead of time I would have put an O-ring or such around the shaft before installing it.

In the photo of the cable ends above it shows a white tag with a diagram of apposing electrical bolts and the word "STOP". It took me awhile to figure that out. I think it is warning against plugging one into the other. I suppose if light hit the panel it could cause the whole thing to overload and burn as it loops power back into itself.

Manufacturer's specs: Midnite Solar MNPV Combiner





Copyright © 2008, Van Blakeman